Reverse engineering processes help manufacturers gain valuable insights, improve product performance, and innovate with informed decisions

HVM Product Design

Project Overview

Date

10-01-2024

Customer Profile

High Security HVM Product Manufacturer

Location

Gujarat - India

Industry

Leadinng HVM & Entrance Control Product Manufacturer

Reverse Engineering

Input

Actuall product.

Output

Reverse engineering of Tripod to create paramateria 3D model and Produce manufacturing drawing.

Software

SolidWorks, AutoCAD

Software we Used

Client

The INDIA’s leading HVM products manufacturer with 25 years of expertise & have collaboration with MNC’s to manufacture their product under initiative “Make in India”.

Organization is providing a very wide range of the product like Automatic Boom Barriers, Crash Rated Boom Barriers, Traffic Bollards, Crash Rated Bollard, Automatic Gates, Tire Killers, Axel Breaker, Road Blockers, Turnstiles, Flap Barriers, Speed Gates & RFID Solutions, etc.

Organization develops and delivers rugged & certified products with superior quality of raw materials to ensure the safe access in secured perimeter. Organization held many BIS, DOS, IWA14, K4, K8, K12 certified products and supplied to precious field organizations like Defense, Government, MHA, police, hotels & resorts.

Client’s Needs

• Disassemble the product, reverse engineer it and assemble it as it was.
• Make 3d models of all the parts as it assembled with proper assembly structure.
• Make Drafting of each parts & assembly with their drafting standards.
• Make changes as per available market standard parts & electronics.

Challenges

Complex mechanism with welded parts, as we have to return product in same condition we have received. so we can’t break welds.
Find matching output & upgraded versions of electronics & other brought out parts.
Maintain accurate tolerances of few parts for proper assembly & output of mechanism.

Solution

Initially when clients contact the Design and Automation Services’ Team, our experts examine the product working & their procedure of manufacturing.
Design and Automation Services’ technically sound team get all the technical details & disassembled the tripod with some of images and videos of dismantling.
For maintaining accuracy of the measured parts we have used precise equipment like Vernier & micrometer. Even for easy assemble & disassemble the product we also used spanners, screw drivers, circlip plier, rubber hammer etc.
We have manually measured each parts, make hand sketches of the parts which we can’t take to the out designing system & from the hand sketch we have recreated the 3D models.
For few welded parts in mechanism which requires precision & manually we can’t reach to that accuracy, so we have scanned that parts & from the scanned parts we have done reverse engineering.
After creating all the 3D models & manufacturing drawings we assembled the product as it was received & tested the working of assembled product to ensure quality.
We have reviewed the 3D design & drawings with the client, get feedback for any changes from client’s side.
Our experts/senior teams done the final QC and project handed over to the client.